Abrasives Lesson 14: Non Metallic Grinding and Finishing
Lesson 14
Non-Metallic Grinding and Finishing
What is it - it is the grinding, beveling, dimensioning, and finishing of glass, rubber, stone, brick, ceramics, and plastics. The primary products used on the above are silicon carbide belts in waterproof and non-waterproof X weight cotton and polyester materials.
Glass - usually ground wet, to eliminate the problem of dust and reduce the risk of burning or breaking the glass. Fine grit silicon carbide abrasives and special cork products are used for final polishing.
Rubber - depending on the type of rubber will determine whether it will be ground wet or dry. Soft rubbers and polyurethanes are difficult to grind satisfactorily unless they are ground wet. Most other types and hard rubbers are usually ground dry.
Thermoplastics - should be ground wet to increase the efficiency of the belt, reduce burning or melting, and improve the finish.
Thermosetting Plastics - can be either ground wet or dry depending upon the type of plastic, however wet grinding will increase belt life and finish on thermosetting plastics.
Glass Recommended Grit Range for: |
Operation | Machine Type | Heavy Stock Removal | Medium Stock Removal | Light Stock Removal |
Finishing | Polishing |
Wet or Dry | Contact Wheel | 60 | 120 | |||
Wet or Dry | Platen Grinder | 60 | 120 | 220 | 320 | |
Wet or Dry | Slack of Belt | 80 | 120 | 220 | Polishing | |
Dry | Portable Belt Grinder | 60 | 120 | 220 |
Rubber Recommended Grit Range for: |
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Operation |
Machine Type |
Heavy Stock Removal |
Medium Stock Removal |
Light Stock Removal |
Finishing |
Polishing |
||||||||||||
Dry |
Backstand, Bench Backstand |
36 |
50 |
80 |
120 |
150 |
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Wet or Dry |
Stationary Platen Grinder |
36 |
60 |
80 |
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Wet or Dry |
Roll Grinder |
60 |
100 |
150 |
240 |
|||||||||||||
Wet or Dry |
Wide Belt Sander |
36 |
60 |
100 |
220 |
320 |
Stone, Brick, Ceramics Recommended Grit Range for: |
Operation | Machine Type | Heavy Stock Removal | Medium Stock Removal |
Light Stock Removal | Finishing | Polishing |
Wet or Dry | Backstand, Swing Grinder, Conveyorized Belt Grinder, Wide Belt Grinde | 36 | 60 | |||
Wet or Dry | Stationary Platen Grinder | 36 | 60 | 120 | 220 | |
Dry | Portable Belt Grinder | 36 | 60 | 120 | 220 |
Plastics
Recommended Grit Range for:
Operation | Machine Type | Heavy Stock Removal | Medium Stock Removal | Light Stock Removal | Finishing | Polishing |
Thermoplastics Wet |
Belt Sanders | 36 | 60 | 120 | 220 | 320 |
Wet sanding is more effective for thermoplastics |
Thermosetting Wet or Dry |
All Belt Sanders | 36 | 60 | 120 | 220 | 320 |
Products Recommendations
Glass | |||
Machine Type |
Product Recommendations |
||
Contact Wheel |
Heavy Duty Waterproof Cloth |
Wet |
C-X 980H |
Fastcut Waterproof Cloth |
Wet |
C-X 965F |
|
Platen Grinder |
Fastcut Waterproof Cloth |
Wet |
C-X 965F |
Slack of Belt |
Fastcut Waterproof Cloth |
Wet |
C-X 965F |
Fastcut Resin Cloth |
Dry |
C-X 875 F |
|
Portable Belt Grinder |
Fastcut Resin Cloth |
Dry |
C-X 875F |
Rubber | |||
Machine Type |
Product Recommendations |
||
Backstand, Bench |
Fastcut Resin Cloth |
Dry C-X 375F |
|
Backstand |
Heavy Duty Waterproof Cloth |
Wet C-X 980H |
|
Stationary Platen |
Fastcut Waterproof Cloth |
Wet C-X 965F |
|
Grinder |
Heavy Duty Waterproof Cloth |
Wet C-X 980H |
|
Roll Grinder |
Fastcut Resin Cloth |
Dry C-X 875F |
|
Fastcut Waterproof Cloth |
Wet C-X 965F |
||
Wide Belt Sander |
Fastcut Resin Cloth |
Dry C-X 875F |
|
Heavy Duty Waterproof Cloth |
Wet C-X 980H |
||
Fastcut HD Resin Cloth |
Dry C-Y 879F |
Stone, Brick, Ceramics | |||
Machine Type |
Product Recommendations |
||
Backstand, Swing |
Fastcut Resin Cloth |
Dry C-X 875F |
|
Grinder, |
Heavy Duty Waterproof Cloth |
Wet C-X 980H |
|
Conveyorized Belt Grinder, Wide Belt Grinder |
Fastcut HD Resin Cloth |
Dry C-Y 879F |
|
Stationary Platen Grinder |
Fastcut Waterproof Cloth |
Wet C-X 965F |
|
Heavy Duty Waterproof Cloth |
Wet C-X 980H |
||
Portable Belt Grinder |
Fastcut Resin Cloth |
Dry C-X 875F |
Plastics
Machine Type | Product Recommendations |
Thermoplastics Belt Sanders |
Fastcut Waterproof Cloth WetC-X 965F Heavy Duty Waterproof Cloth WetC-X 980H |
Thermosetting Belt Sanders |
Fastcut Resin Cloth DryC-X 875F Fastcut Waterproof Cloth WetC-X 965F |
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Questions on Lesson 14
1. Non-metallics are ground with:a. Aluminum oxide
b. Ceramics
c. Silicon carbide
2. Wet sanding is more effective for grinding thermoplastics:
a. True
b. False
3. When grinding glass, what is the first choice to use on a contact wheel, application:
a. C-X 875F
b. C-X 965F
c. C-X 980H
4. Rubber is always ground wet:
a. True
b. False
5. Which product or products are recommended in grinding and finishing of stone, brick, or ceramics on a stationary platen grinder:
a. C-X 875F
b. C-X 965F
c. C-X 980H
Courtesy Carborundum Abrasives